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CATEGORIES

Coil Coating Ovens

BGK Coil Coating Ovens: infrared technology provides excellent solutions for Pretreatment Drying and Primer & Finish Coating Curing. Compact and economical ovens directly apply full-range infrared heat energy to the coil. These curing ovens are designed to put the heat energy where and when you need it. Water base and primer coatings can typically be heated rapidly to the PMT, whereas solvent base coatings sometimes need a variable heating ramp: we have oven designs to meet both needs. 

PRODUCTS

  • Primer and Finish Ovens
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    BGK Primer and Finish Curing Ovens are designed to put the heat energy where & when you need it. Water base & primer coatings can typically be heated rapidly to the PMT, whereas solvent base coatings sometimes need a variable heating ramp: we have oven designs to meet both needs. 

     

    Separate heating zones along the oven length provide adjustable heating ramp. Separate heating zones (across the oven width) save operating cost when you run less than full width coil.

    Ovens are self-cleaning: condensate and vapors do not collect on oven interior.

    The new BGK Lab Oven can prove your process and take the guesswork out of oven setup.

    http://www.bgk.com/portals/0/images/coil-gr2.jpg

     

    Designed curing: technology that allows critical release of solvents for quality finish. Heating rate can be contoured with separate heating zones along oven length.

    High quality primer, finish and top coats: construction and appliance goods
    PLC control with touch screen operator interface
    Product recipes provide easy storage of oven settings
    Closed-loop temperature control delivers precise coil temperatures
    Ovens can be part of a new installation or easily retrofitted on existing lines
    Compact units can be made to fit your exact needs

    Types of coatings: Polyesters/ Acrylics/ Epoxies/ Lacquer/ Urethanes/ Vinyl/ PVDF/ Water base/ PVC (Plastisols)

    Highlighted features:

    Modular oven designs allow pre-assembly and pre-wiring before the oven arrives on site
    Efficient, compact ovens can be installed on continuous galvanizing lines: streamlining the operation; greatly reducing coil handling and storage
    Multi-sectional ovens mean process flexibility

    Separate heating zones can be provided to put the heat where and when you need it
    BGK also offers a pull-out oven design
    Ovens can be installed and added on to as your needs grow

  • Coil Systems
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    BGK Coil Coating Ovens- infrared technology provides excellent solutions for Pretreatment Drying and Primer and Finish Coating Curing. Compact and economical ovens directly apply full-range infrared heat energy to the coil.

    With 180 ovens installed worldwide, BGK knows how to satisfy your process needs. BGK is the industry leader in infrared heating systems for coil.

    We provide heating in the near infrared spectrum - with low maintenance oven designs that deliver effective energy-efficient high-intensity performance.

    Highlighted features:

    High-Intensity Electric Infrared
    High speed, high volume ovens: new, retrofit and boosters
    Full-range 0 to 100% instant response heat source
    Requires the least amount of plant space for your oven dollar
    Quick to install: fully pre-assembled and pre-wired
    Easy to operate / Low maintenance
    Self-cleaning, re-radiating reflectors and energy saving ceramic insulation
    Separate heating zones save energy when you heat only for the coil width being run
    Coil will not overheat upon sudden line stoppages
    Automatic control: coil temperature remains constant with changes in line speed
    Top-notch quality construction
    Vertical and horizontal designs fit easily into new or existing lines

     

    Oven Heating Technology Comparison

    BGKHIGH INTENSITY ELECTRIC INFRARED

    CONVECTION HOT AIR

    GAS FIRED INFRARED

    NIR

    INDUCTION

    Short Ovens

    X

    -

    -

    X

    X

    Quick and easy to install

    X

    -

    -

    -

    X

    Instant and infinitely adjustable heat output

    X

    -

    -

    X

    -

    Uses near infrared radiant energy

    X

    -

    -

    X

    -

    Long lamp life

    X

    NA

    NA

    -

    NA

    Heats product from inside out

    X

    -

    -

    X

    X

    Uniform heating across coil width

    X

    X

    X

    X

    -

    Separate heating zones across the width

    X

    -

    -

    X

    -

    Self-cleaning oven interior

    X

    -

    X

    -

    -

    Heat both steel and aluminum

    X

    X

    X

    X

    -

    Oven Cost

    Moderate

    Moderate

    Moderate

    High

    High

  • Pretreatment Dryers
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    A proven BGK Advantage: Airknives! Pretreatment Dryers heat the coil rapidly to the needed peak metal temperature (PMT). Heated process air; pressurized through opposing airknives and directed at the coil, complete the drying. Exhaust is effectively removed from the enclosed oven chamber.

    http://www.bgk.com/portals/0/images/coil-gr1.jpg

    The fastest coil drying technology for pretreatments and lubricants
    Totally-enclosed oven chamber

    All types of coatings: Chrome Passivation/ Zinc Phosphate/ Anti-fingerprint/ Lubricants/ Acrylics

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