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Piston Metering Systems
DOPAG piston pump metering and mixing systems feature a modular and customer-specific design. Therefore, different basic configurations are available with regard to the intended application and the requirements.
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Ceramix
Ceramix is used to handle low to high viscosity multi component materials. They can be filled as well as abrasive. Due to its compatibility and modularity, two or more ceradis single component piston metering systems can be connected by simply using a mixing block onto the outlet of which a plastic mixer is mounted. Just a suitable material supply and metering unit is required. The material can be processed by either shot dispensing or continuous flow. Markets These modern metering systems can be used in any industry where materials need to be applied in a high precision and repeatable way.
Industries such as:
Automotive and automotive components Electrical and electronic Aerospace Medical and many more
Applications
Greasing Bonding and sealing Encapsulation Proportioning Shot or bead dispensing
Product features
High metering accuracy and repeatability ( � 1 % depending on the flow rate and material) High process security through monitoring the filling level Low-wear high performance ceramics, thereby low maintenance due to long life processes highly abrasive materials Gas tight construction No valve technology, no pneumatics Only an electrical connection 230 V / 16 A required
Technical Specifications
Flow rate
10 to 2.000 mm�, at MR 100:100 Mixing ratio up to 100:1, depending on shot size and viscosity Mixing system Static mixing system Material supply Drum pump, material pressure vessel or cartridge
Viscosity range
0,5 to 50.000 mPa s, higher on request Material characteristics unfilled, filled, abrasive Power supply 230 V / 50 Hz / 16 A Air inlet pressure 6 bar, only for material supply Dimensions 120 x 60 x 300 mm Weight approx. 7,0 kg
Our products
Single Component Systems Multi Component Systems Gear Metering Systems Piston Metering Systems ceramix economix silcomix variomix vectomix viscomix
Other Metering Systems
Mixing Systems Metering Components + Pumps We are happy to help
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Economix
The economix range of systems are compact, solvent free, pneumatically driven piston pump metering and mixing systems. They are used to continuously apply low to medium viscosity multiple component materials such as poxies, polyurethanes and silicones within a mixing ratio of 100:100 to 100:16. The material can be filled as well as abrasive. The material is either supplied from pressure vessels.
Typical Applications
Coating Encapsulating Gluing Sealing Features and Benefits Compact design Economic solution Variable mixing ratio Variable output rate Continuous flow rate Particularly suitable when small quantities are required Solvent free
Functions
Pressure vessels mounted onto a portable chassis, are used to supply the material into the piston type metering pumps. The pumps are driven by a single air motor. A lever system connects pumps and drive. The pump for the A component is fixed to the lever system and shares the same stroke length as the drive motor, whereas the pump for the B component is movable along the lever system and thus has a variable stroke length which is used for the fine adjustment of the mixing ratio. The economix is fitted with a static mixing system that includes a 2K valve combined with a disposable static mixer. The valve contains an infinitely adjustable �snuffer� effect to avoid dripping after metering has finished. Should mixed material be allowed to cure in the mixer, it can be replaced simply and inexpensively, thus avoiding a time consuming, expensive and environmentally damaging flushing cycle.
Technical Specifications
Viscosity range
100 - 50'000 mPa s Mixing ratio 1:1 to 6:1
Flow rate
up to 2 l/min Maximum working pressure 160 bar Maximum air inlet pressure 6 bar Pressure vessels 2 x 12 bis 45 l Dimensions, L x W x H 600 x 600 x 1,200 mm Weight approx. 130 kg
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Silcomix
The silcomix PE200 is a compactly designed, electrically driven piston pump, metering and mixing system. It is used for continuous processing of medium to high-viscosity, silicone-based media with a mixing ratio of 100:100. Metering is carried out directly from the original containers with a size of 5,28 or 52,8 gal.
Features and Benefits
High energy-efficiency due to servoelectrically driven piston pumps Simultaneous drum drainage Material residues in drum < 1 % Processing from 5,28 or 52,8 gal containers (on one chassis) Synchronous changeover of piston pumps "SWIPSYNC" Pressure-controlled metering Analog filling level monitoring Special sealing technology for processing abrasive media (for color injection) Highly comfortable system operation Compact, space-saving system design
Technical Specifications
Outflow rate up to 1,200 or 3,600 cc/min (at max. 20 or 12 double strokes per minute and at MR 100:100, depending on viscosity) Mixing ratio 100:100 (further ratios available on request) Color injection metering up to 4 colors with a ratio of 0.2 - 5% each Maximum working pressure 3,625 psi Material supply 5,28 or 52,8 gal Viscosity up to 1,000,000 cps (higher viscosity available on request) Operating voltage 400/230 VAC 3/N/PE / 50/60 Hz Dimensions (D x W x H), Lifter retracted 960 x 1,320 x 1,920 mm
SWIPSYNC
The servo-electrical drive allows for the synchronous changeover between the piston metering pumps, independently of the current position of the related pump piston. This prevents the mixing ratio from shift ing due to diff erent changeover positions. An even drum drainage of the A and B component is granted by the needs-oriented automatic adjustment of the volume flows of the single components via the stroke speed of the piston metering pumps. At the same time, a special control of the servo drives significantly reduces the drop of the pressure and thus of the volume flow while also cutting down on the time required. silcomix SWIPSYNC - Synchronous changeover of piston pumps "SWIPSYNC"
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Variomix
The variomix A/H are pneumatic driven piston pump type metering and mixing system, used to handle low to high viscosity multi component media such as epoxy resins, polyurethanes or silicones. They can be unfilled, filled as well as abrasive. The system is built in different configurations.
Industries
These modern metering systems can be used in any industry where materials need to be applied in a high precision and repeatable way. Automotive Electrical and electronic Renewable energy Aerospace White goods and many more
Typical Applications
Coating Encapsulating Gluing Laminating Sealing Features and Benefits Simple operation Variable mixing ratio Variable output rate Continuous flow rate Solvent free
Function
Pressure vessels, mounted onto a portable chassis, are used to supply the material into the piston type metering pumps where they are proportioned at the pre-selected ratio. The pumps are driven by an air motor. The stroke of the air motor is transferred to the pumps via a lever system. The mixing ratio can be infinitely adjusted between its limits by means of the lever system. The system is controlled by a metering computer. The variomix A is fitted with a static mixing system that includes a 2K valve combined with a disposable static mixer. The valve contains an infinitely adjustable �snuffer� effect to avoid dripping after metering has finished. Should mixed material be allowed to cure in the mixer, it can be replaced simply and inexpensively, thus avoiding a time consuming, expensive and environmentally damaging flushing cycle.
Technical Specifications
variomix A variomix H Flow rate up to 2 l / min with A1, depending on mixing ratio and viscosity up to 8 l / min with A2, depending on mixing ratio and viscosity up to 8 l/min, depending on mixing ratio and viscosity Mixing ratio 100 : 100 to 100 : 10, by volume with A1 100 : 100 to 100 : 6, by volume with A2 100 : 100 to 100 : 6, by volume Maximum working pressure 200 bar 200 bar Mixing system Static mixing system ? 2K valve ? Disposable static mixer Static mixing system ? 2K valve ? Disposable static mixer Material supply Pressure vessels (6 to 120 l) Pressure vessels and/or drum pumps Viscosity range 50 to 80,000 mPa s, with pressure vessel up to 1,000,000 mPa s, with drum pumps 50 to 80,000 mPa s, with pressure vessel up to 1,000,000 mPa s, with drum pumps Material characteristics Unfilled, filled, abrasive Unfilled, filled, abrasive Power supply 110-480 VAC 3/PE / 50/60Hz 230 VAC L/N/PE / 50/60Hz 380-440 VAC 3/PE / 50/60Hz Maximum air inlet pressure 6 bar 6 bar Dimensions, L x W x H from 1,500 x 1,100 x 1,900 mm from 1,200 x 800 x 1,950 mm Weight from 400 kg from 450 - 800 kg
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Vectomix
Vectomix is used to handle multi component materials. Due to its compatibility and modularity, two vectodis single component piston metering with equal or different sizes are used. They can be connected by simply using a mixing block onto the outlet of which a disposable plastic mixer is mounted. The modular construction of vectomix enables a wide range of use. This product line is especially recommended if a material needs to be applied in a high precision and repeatable way. The material can be processed by either shot dispensing or continuous flow.
Industries
These modern metering systems can be used in any industry where materials need to be applied in a high precision and repeatable way. Automotive Electrical and electronic Renewable energy Aerospace White goods and many more
Application Areas
Bonding Sealing Moulding Encapsulation Shot dispensing Bead dispensing
Features and benefits
Modular construction enables a wide range of use, variable mixing ratios and flow rates High precision through metering and mixing at the point of application High process security through: construction with reduced dead space de-airing on the top of the metering chamber metering chamber with pressure monitoring Reduction of the maintenance through: specially guided metering pistons coupling between drive and metering piston hermetic sealing of the piston with additional sealing liquid Control unit To control these systems a metering computer with touch screen terminal is used. With this metering computer all applications that can be achieved with vectomix can be parameterised and different metering processes can be memorised. The control unit is wired into a control cabinet. The metering computer can also handle applications where a speed proportional material supply is required, for example in combination with a robot. Technische Eigenschaften Size � 6/6 � 10/10 � 20/20 � 36/36 Max. metering volume 3.6 ml 15.6 ml 62 ml 202 ml Min. metering volume (5 mm stroke) 0.3 ml 0.8 ml 3.2 ml 10.2 ml Metering stroke 65 mm 100 ml 100 mm 100 mm Max. stroke speed 100 mm/s 100 mm/s 100 mm/s 100 mm/s Mixing ratio 100:100 bis 100:5 100:100 bis 100:5 100:100 bis 100:5 100:100 bis 100:5 Min. metering time (Full stroke) 0.65 s 1.0 s 1.0 s 1.0 s Min. cycle time (Full stroke) 2.5 s 3.0 s 3.0 s 3.0 s Max. supply pressure 160 bar 160 bar 100 bar 100 bar Min. supply pressure 3 bar 3 bar 3 bar 3 bar Max. working pressure 160 bar 160 bar 100 bar 100 bar Viscosity range 50 -1.000.000 mPa s 50 -1.000.000 mPa s 50 -1.000.000 mPa s 50 -1.000.000 mPa s Power supply 400 VAC 3/N/PE / 50/60 Hz 230 VAC L/N/PE / 50/60 Hz 220-240 VAC 3/PE / 50/60Hz 400 VAC 3/N/PE / 50/60 Hz 230 VAC L/N/PE / 50/60 Hz 220-240 VAC 3/PE / 50/60Hz 400 VAC 3/N/PE / 50/60 Hz 230 VAC L/N/PE / 50/60 Hz 220-240 VAC 3/PE / 50/60Hz 400 VAC 3/N/PE / 50/60 Hz 230 VAC L/N/PE / 50/60 Hz 220-240 VAC 3/PE / 50/60Hz Max. dimensions 415 x 350 x 544 mm 415 x 365 x 709 mm 415 x 365 x 719 mm 449 x 390 x 825 mm Weight approx. 19.3 kg approx. 24.3 kg approx. 30.3 kg approx. 55.3 kg
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